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Launching a new product: where to start conformity assessment

Documents are not the last step before shipment. They are part of development. If you look at the requirements of the regulation before the design is approved, you save weeks and batches of rejected goods.

A typical mistake of manufacturers is to start on the documents when the batch has already been produced. By this time the design and the packaging are approved, and every requirement of the regulation turns into rework.

Action plan

From idea to release
01Analysis of requirementsWhich regulations apply to the planned product
02DocumentationA standard or technical specifications, the passport and the operating manual
03SamplesMaking and selecting samples for tests
04TestsTest reports of an accredited laboratory
05Document and markingRegistration and application of the EAC mark
The first step costs less than all the others, but it decides what they cost.

What to prepare in advance

About the marking The EAC mark is applied only after the document of conformity is issued. Applying the mark without a basis is a separate violation and not “getting ahead of schedule”.

How much time to allow

An approximate schedule for a new item
Analysis of regulations
1–2 days
Preparation of documentation
1–3 weeks
Tests of samples
1–3 weeks
Issue of the document
2–5 days
For products with higher requirements (children’s goods, protective equipment, pressure equipment) the terms are longer.

Frequent miscalculations

How it happens

  • The regulations are read after the design is approved
  • The samples are not taken from a serial batch
  • The packaging is printed before the document is issued
  • People try to extend one document to the whole range

A more reliable way

  • The requirements are put into the technical specification
  • The samples are selected by the rules of the scheme
  • The packaging layout is agreed after the document is received
  • People check whether the document covers each modification

Next

When the set of documents is clear, what remains is to choose the scheme. It decides whether inspection control and analysis of production are needed. This is covered in a separate article. To check the laboratory you have chosen, see the analysis of the Rosaccreditation register.

What the launch time consists of

A typical project for a new item takes eight weeks
Documentation 35% Tests 40% Issue 15% Marking 10%
People usually shorten the first part, and it is exactly this part that comes back later as rework after the tests.

Own production or a contract

This is a fork that decides the whole further route of the documents. It is chosen on the basis of economics, but the consequences are regulatory.

Own productionContract production
Who is the manufacturerYouThe factory or you, depending on the contract
Who is the applicantYouMust be recorded in advance
Analysis of production during certificationYour site is inspectedThe factory’s site is inspected
Change of siteYour decisionCan happen without your knowledge
Access to the formulationFullAgreed in the contract

The main point is the second from the end. The factory moved production to another site, the range is the same, but the manufacturer in the documents is no longer the right one. The duty to give notice of a change of site, composition and formulation should be written into the contract as a separate clause.

Documents are not the last stage A typical failure scenario: first the packaging is approved and a print run of labels is printed, then people go for the documents and find that a different form of conformity assessment is needed and the label lacks mandatory information. The print run goes to the bin. Check the labelling layout before printing.

Budget: what it consists of

It makes no sense to name an exact sum, because it depends on the product. But the structure of costs is the same, and you can use it to check whether a contractor’s offer is reasonable.

The last line is the one that is crossed out first and regretted later. Products fail an indicator at the first attempt often enough that you should put this in the plan.

The order in which the steps cannot be swapped

Part of the sequence is rigid, and a breach of the order costs time and money.

  1. Determine the HS code (TN VED) and the list of applicable regulations; everything else depends on this.
  2. Determine the form of conformity assessment: declaration, certificate or state registration.
  3. Fix the name of the product and use it in the same way everywhere.
  4. Determine the normative document for the product.
  5. Bring the product and the production into line with the requirements.
  6. Select representative samples and carry out the tests.
  7. Prepare and check the labelling layout.
  8. Issue the document and register it.
  9. Only now print the packaging run and put the product into circulation.

Steps 7 and 9 are swapped most often: the packaging is printed in advance because the printing house needs time. A compromise: print the main packaging without the mandatory information and put that information on a separate label that can be reissued.

What to check before the first shipment

The typical discrepancies that this check finds are collected in a separate article, and the requirements of the marketplaces are in the article on documents for marketplaces.

Check your product Describe the product in ordinary words. The system will show the expected HS code (TN VED), the applicable regulations and the set of documents. Start the check.
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